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Patented Pneumatic Rod Clamps


AMLOK RCN
Pneumatic Rod Clamp

GENERAL:
This new 3rd generation NFPA - Style AMLOK® Pneumatic Series RCN Rod Clamp has been developed as a solution to control problems inherent to pneumatics—over travel, drifting, bouncing and reverse traveling. The AMLOK® is one of the world's only Power-Off Rod Clamps available as a stand-alone unit—able to be mounted to the NFPA cylinder of your choice, or to be used with no cylinder at all.
The AMLOK® has been designed with oversized components to withstand the most severe applications. For example, the contact area of the clamping collet is considerably greater than on similar units. The increased contact area reduces the pressure-per-square-inch on the rod, thereby extending service life.
The patented intensifier is a mechanical design, guaranteeing a long service life, even under severe operating conditions. The high locking force will hold the rod in any position. Since the clamping is accomplished through spring force, any drifting caused by a lack of air pressure is not possible.
The AMLOK® Rod Clamp is also offered as an integral unit to an Advanced Cylinder. Please refer to our Cylinder catalog when an integral unit is required.
For hydraulic applications, please refer to our Type RCH AMLOK® catalog.

FUNCTION:

The patented AMLOK® Type RCN consists of a hard anodized aluminum housing with a special piston and wedge locking mechanism actuated by a spring that mechanically locks the rod. This mechanically-operated intensifying mechanism increases the force created by the spring several times to guarantee quick and secure locking. The clamp is unlocked when air actuates the piston, which compresses the spring and releases the locking device.
Since the locking of the AMLOK® is accomplished mechanically by a spring and unlocked by air pressure, loss of air pressure will cause the unit to lock.
The holding force depends upon the rod and piston diameter. The available holding forces can be multiplied by adding additional AMLOK® clamps to the same rod.
AMLOKS® are designed for locking reciprocating motions only. To lock rotary motions contact the factory.
If these units are to be used as safety or braking devices, or for additional information on other models such as the Sitema Safety Catchers and Power On Rod Clamps please consult the factory.

DESIGN HINTS:
When attached to cylinders, longer cylinder rods must be specified to allow for the length of the AMLOK®. See “L” dimension in the chart.
If a hollow rod must be clamped, contact Advanced Machine for guidelines.
Recommended rod tolerances are cited in the chart. For maximum life, the rod should be semi-hardened or surface-hardened with surface finish of about 32 micro inches. Avoid nicks and burrs which could damage the wiper and bearings.
The contact surfaces and bores to which the AMLOK® is clamped must be square and concentric to each other within .002" T.I.R. to avoid binding of the rod or excess wear. The rod must fully engage the clamping device to avoid distortion of the mechanism.
NOTE: AMLOK® Rod Clamps can be an integral part of your housing. We can provide mating components for your special applications. When side loads are acting on the cylinder rod, make sure that the rod is guided sufficiently in bearings to avoid excessive side loads on the locking mechanism. This is especially important at higher cylinder rod speeds to avoid overheating the clamping device due to excessive friction with the rod. Proper lubrication is important for higher speeds or continuous side loads.
For special mountings or higher holding forces, please consult the factory..

Patented AMLOK Rod Clamp Type RCN
Basic Mount Type RCN-XXX XXX N XXX XX (Shown Below)
(Face Mounting Using Threads of AMLOK) with bushing head only

Part Numbering System
AMLOK Series: RCN
Rod Size - X.XX (Inches): XXX
      Equivalent Cylinder
Bore Size - X.XX (Inches): XXX
Type "C"=Cylinder Mount/
Type "S"=Stand Alone: X
Mounting Style: XXX
"P" Port Location (1,2,3,or 4): X
Breather Location (1,2,3,or 4): X
Seal Material (N=Standard=Nitrile; V=Viton): X
Surface Coatings: ("Blank"=Standard; 
"EN"=Electroless Nickel): XX

Example: RCN
1.00" Rod Size: 100
2.50" Dia. Bore: 250
Type: Stand Alone: S
NFPA (MT1) Mounting Style: MT1
"P" Port Location (1): 1
Breather Location (1): 1
Seal Material = Nitrile: N
Surface Coating = Electroless Nickel: EN

Standard Specifications

w NFPA Mounting Styles                                          w
w Square Head - Tie Rod Design
w Maximum Operating Pressure - 160 PSI Air
w Required Release Pressure - 60 PSI Air
w Operating Media - Filtered Compressed Air
w Operating Temperature - Standard 10F to + 180F             w
                                             Optional 10F to +250F                  

Cycle Rate: Theoretically, and AMLOK Rod Clamp can cycle five times per second. However, since the AMLOK is designed for an average minimum life of 2,000,000 cycles, frequent and repetitive cycling will reach 2,000,000 in a shorter time.

Holding Force - Axial holding force includes a generous safety factor and were established after 2,000,000 fatigue test cycles.

AMLOK Type RCN 1

Rod Dia. -0.002

Bore Dia.

L

E

UF

F

FH

FC

FB Dia.

TF

R

DD Thread

B

C

A

P

V

Y

Z

Axial Holding Force Lbs.

063150

0.625

1.500

5.09

2.00

3.375

3/8

1 1/4

1"

0.312

2.750

1.430

1/4-28   

1.125

0.375

0.50

1/8

5/8

.250

.406

250

063200

0.625

2.000

5.09

2.50

4.125

3/8

1 1/4

1"

0.375

3.375

1.840

5/16-24

1.125

0.375

0.62

1/8

5/8

.000

.406

450

063250

0.625

2.500

5.09

3.00

4.625

3/8

1 1/4

1"

0.375

3.875

2.190

5/16-24

1.125 0.375

0.62

1/8

5/8

.000

.406

700

100200

1.000

2.000

5.09

2.50

4.125

3/8

1 1/4

1"

0.375

3.375

1.840

5/16-24

1.500 0.500

0.62

1/8

7/8

.375

.406

400

100250

1.000

2.500

5.09

3.00

4.625

3/8

1 1/4

1"

0.375

3.875

2.190

5/16-24

1.500 0.500

0.62

1/8

7/8

.375

.406

600

100325

1.000

3.250

5.83

3.75

5.500

5/8

1 3/4

1 1/4"

0.437

4.687

2.760

3/8-24 

1.500 0.500

0.75

1/4

7/8

.000

.625

1400

100400

1.000

4.000

5.83

4.50

6.250

5/8

1 3/4

1 1/4"

0.437

5.437

3.320

3/8-24

1.500 0.500

0.75

1/4

7/8

.000

.688

1800

100500

1.000

5.000

5.83

5.50

7.625

5/8

1 3/4

1 1/4"

0.562

6.625

4.100

1/2-20

1.500 0.500

0.75

1/4

7/8

.000

.688

2500

138325

1.375

3.250

5.83

3.75

5.500

5/8

1 3/4

1 1/4"

0.437

4.687

2.760

3/8-24

2.000 0.625

0.75

1/4

1

.000

.600

1200

138400

1.375

4.000

5.83

4.50

6.250

5/8

1 3/4

1 1/4"

0.437

5.437

3.320

3/8-24

2.000 0.625

0.75

1/4

1

.000

.688

1600

138500

1.375

5.000

5.83

5.50

7.625

5/8

1 3/4

1 1/4"

0.562

6.625

4.100

1/2-20

2.000 0.625

0.75

1/4

1

.000

.688

2000

138600

1.375

6.000

5.83

6.50

8.625

3/4

1 3/4

1 1/4"

0.562

7.625

4.880

1/2-20

2.000 0.625

0.75

1/4

1

.000

.688

3000

175600

1.750

6.000

6.33

6.50

8.625

3/4

2

1 1/2"

0.562

7.625

4.880

1/2-20

2.375 0.750

0.75

1/4

1 1/8

.000

.688

2800

200500

2.000

5.000

6.08

5.50

7.625

5/8

1 3/4

1 1/2"

0.562

6.625

4.100

1/2-20

2.625 0.875

0.75

1/4

1 1/8

.000

.688

2100

250600

2.500

6.000

6.51

6.50

8.625

3/4

1 3/4

1 3/4"

0.562

7.625

4.880

1/2-20

3.125 1.000

0.88

1/4

1 1/4

.000

.688

2500

Dimensions subject to change without notice.

1
Other sizes available upon request (including metric sizes.)
Maximum rod tolerances +.000" / -.003"


AMLOK Rod Clamp Series RCN - Mounting Dimensions

Mounting Arrangements
AMLOK Type RCN Rod Clamps can be mounted directly to machine or fixture housings or NFPA Style MFI air cylinders. If desired, the AMLOK can be used as the main mounting component with the NFPA Style MFI cylinder attached.

RCN - XXX XXX SN
Basic Mount (Face mounting using threads of AMLOK) with bushing at both ends.

RCN - XXX XXX CMF2
Rear Flange Mount (NFPA Style MF2
for cylinder mounting.)
RCN - XXX XXX CA
For Cylinder Mounting
Front Flange Mount (NFPA Style MF1)
Rear Flange Mount (NFPA Style MF2)
RCN - XXX XXX SMF1
Front Flange Mount (NFPA Style MF1)) with
bushing at both ends.
RCN - XXX XXX SA
Both Flanges Mount (NFPA Style MF1+MF2)
with bushing at both ends.

 

AMLOK Rod Clamp Series RCN - Mounting Dimensions

RCN - XXX XXX CMS4
Bottom Tap Mount (NFPA Style MS4).

RCN - XXX XXX SMS4
Bottom Tap Mount (NFPA Style MS4) with bushing at both ends.

 

AMLOK Type RCN

NT

TK

TN

YT

SN

XT

063150

1/4 - 20

1/4

5/8

1.07

3.60

1.49

063200

5/16 - 18

1/2

7/8

1.07

3.60

1.49

063250

3/8 - 16

5/8

1 1/4

1.07

3.60

1.49

100200

5/16 - 18

1/2

7/8

1.32

3.60

1.74

100250

3/8 - 16

5/8

1 1/4

1.32

3.60

1.74

100325

1/2 - 13

11/16

1 1/2

1.44

3.85

2.16

100400

1/2 - 13

3/4

2 1/16

1.44

3.85

2.16

100500

5/8 - 11

1

2 11/16

1.44

4.23

1.93

138325

1/2 - 13

3/4

1 1/2

1.56

3.85

2.26

138400

1/2 - 13

3/4

2 1/16

1.56

3.85

2.24

138500

5/8 - 11

1

2 11/16

1.56

4.23

2.05

138600

3/4 - 10

1 1/8

3 1/4

1.56

4.23

2.05

175600

3/4 - 10

1 1/8

3 1/4

1.94

4.23

2.43

200500

5/8 - 11

1

2 11/16

1.94

4.23

2.18

250600

3/4 - 10

1 1/8

3 1/4

1.94

4.23

2.18

AMLOK Rod Clamp Series RCN - Mounting Dimensions

RCN - XXX XXX CMS1
Angle Mount (NFPA Style MS1).

RCN - XXX XXX SMS1
Angle Mount (NFPA Style MS1) with bushing at both ends.

 

AMLOK Type RCN

AO

AL

AH

AT

NA

S

SA

063150

3/8

1

1 3/16

1/8

7.09

1 1/4

7.09

063200

3/8

1

1 7/16

1/8

7.09

1 3/4

7.09

063250

3/8

1

1 5/8

1/8

7.09

2 1/4

7.09

100200

3/8

1

1 7/16

1/8

7.34

1 3/4

7.09

100250

3/8

1

1 5/8

1/8

7.34

2 1/4

7.09

100325

1/2

1 1/4

1 15/16

1/8

8.45

2 3/4

8.33

100400

1/2

1 1/4

2 1/4

1/8

8.45

3 1/2

8.33

100500

5/8

1 3/8

2 3/4

3/16

8.70

4 1/4

8.58

138325

1/2

1 1/4

1 15/16

1/8

8.57

2 3/4

8.33

138400

1/2

1 1/4

2 1/4

1/8

8.57

3 1/2

8.33

138500

5/8

1 3/8

2 3/4

3/16

8.82

4 1/4

8.58

138600

5/8

1 3/8

3 1/4

3/16

8.82

5 1/4

8.58

175600

5/8

1 3/8

3 1/4

3/16

9.45

5 1/4

9.08

200500

5/8

1 3/8

2 3/4

3/16

9.20

4 1/4

8.83

250600

5/8

1 3/8

3 1/4

3/16

9.45

5 1/4

9.08

AMLOK Rod Clamp Series RCN - Mounting Dimensions

RCN - XXX XXX CMS2
Side Lug Mount (NFPA Style MS2).

RCN - XXX XXX SMS2
Side Lug Mount (NFPA Style MS2) with bushing at both ends.

 

AMLOK Type RCN

SS

ST

SW

TS

VS

XS

063150

4.34

1/2

3/8

2 3/4

3 1/2

1

063200

4.34

1/2

3/8

3 1/4

4

1

063250

4.34

1/2

3/8

3 3/4

4 1/2

1

100200

4.34

1/2

3/8

3 1/4

4

1 1/4

100250

4.34

1/2

3/8

3 3/4

4 1/2

1 1/4

100325

4.83

3/4

1/2

4 3/4

5 3/4

1 3/8

100400

4.83

3/4

1/2

5 1/2

6 1/2

1 3/8

100500

4.46

1

11/16

6 7/8

8 1/4

1 15/16

138325

4.83

3/4

1/2

4 3/4

5 3/4

1 1/2

138400

4.83

3/4

1/2

5 1/2

6 1/2

1 1/2

138500

4.46

1

11/16

6 7/8

8 1/4

1 11/16

138600

4.46

1

11/16

7 7/8

9 1/4

1 11/16

175600

4.96

1

11/16

7 7/8

9 1/4

1 13/16

200500

4.71

1

11/16

6 7/8

8 1/4

1 13/16

250600

4.96

1

11/16

7 7/8

9 1/4

1 13/16

AMLOK Rod Clamp Series RCN - Mounting Dimensions

RCN - XXX XXX CMT1
Head Trunnion Mount (NFPA Style MT1).

RCN - XXX XXX SMT1
Head Trunnion Mount (NFPA Style MT1) with bushing at both ends.

 

AMLOK Type RCN

TD

TL

UT

XG

063150

1

1

4

1 1/4

063200

1

1

4 1/2

1 1/4

063250

1

1

5

1 1/4

100200

1

1

4 1/2

1 1/2

100250

1

1

5

1 1/2

100325

1

1

5 3/4

1 3/4

100400

1

1

6 1/2

1 3/4

100500

1

1

7 1/2

1 3/4

138325

1

1

5 3/4

1 7/8

138400

1

1

6 1/2

1 7/8

138500

1

1

7 1/2

1 7/8

138600

1 3/8

1 3/8

9 1/4

1 7/8

175600

1 3/8

1 3/8

9 1/4

2 1/8

200500

1

1

7 1/2

2

250600

1 3/8

1 3/8

9 1/4

2

AMLOK Rod Clamp Series RCN - Mounting Dimensions

RCN - XXX XXX CMT2
Cap Trunnion Mount (NFPA Style MT2).

RCN - XXX XXX SMT2
Cap Trunnion Mount (NFPA Style MT2) with bushing at both ends.

 

AMLOK Type RCN

TD

TL

UT

XJ

063150

1

1

4

5.21

063200

1

1

4 1/2

5.21

063250

1

1

5

5.21

100200

1

1

4 1/2

5.46

100250

1

1

5

5.46

100325

1

1

5 3/4

6.08

100400

1

1

6 1/2

6.08

100500

1

1

7 1/2

6.08

138325

1

1

5 3/4

6.20

138400

1

1

6 1/2

6.20

138500

1

1

7 1/2

6.20

138600

1 3/8

1 3/8

9 1/4

6.20

175600

1 3/8

1 3/8

9 1/4

6.71

200500

1

1

7 1/2

6.46

250600

1 3/8

1 3/8

9 1/4

6.58

AMLOK Rod Clamp - Assembly Instructions:

  1. Connect a flexible hose to the pressure port of the AMLOK, apply air pressure to release the clamping mechanism and slide the AMLOK over the rod to be clamped.

  2. Align the mounting holes and port hole to the proper location.

  3. Release pressure.

  4. Bolt AMLOK to cylinder or housing.

  5. Pressurize the AMLOK to the specified release pressure.

  6. Release and pressurize several times. With the specified pressure the rod should move freely through the AMLOK.

  7. If the rod does not move freely, check the squareness of the housing and cylinder contact surface and correct if necessary.

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Techmaster Inc.
N94 W14376 Garwin Mace Drive
Menomonee Falls, WI 53051
Phone: (262) 255-2022
Fax: (262) 255-4052

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